Manufacturing Engineer – HVAC
Job Number: 10881
External Description:
Position Summary
The Manufacturing Engineer is responsible for developing, optimizing, and sustaining manufacturing processes for HVAC products within a Carrier production facility. This role ensures safe, efficient, and high-quality production while driving continuous improvement in cost, throughput, and product quality. The engineer works cross-functionally with operations, quality, maintenance, and product engineering teams to support production goals and new product introductions.
Key Responsibilities
Process Development & Optimization
Design, develop, and implement manufacturing processes for HVAC units (e.g., air conditioners, heat pumps, furnaces).
Optimize assembly lines, fabrication processes, and material flow to improve efficiency and reduce waste.
Develop standard work, process documentation, and work instructions.
Conduct time studies, line balancing, and capacity analysis.
Continuous Improvement
Lead Lean Manufacturing and Six Sigma initiatives (Kaizen events, 5S, waste reduction, etc.).
Identify opportunities to improve safety, quality, delivery, and cost (SQDC metrics).
Analyze production data and implement corrective actions for process inefficiencies.
Production Support
Troubleshoot manufacturing issues and implement corrective actions on the production floor.
Provide daily engineering support to production supervisors and operators.
Collaborate with maintenance to ensure equipment reliability and uptime.
New Product Introduction (NPI)
Support the launch of new HVAC products into production.
Develop tooling, fixtures, and equipment requirements.
Validate manufacturing processes through trials, pilot builds, and capability studies.
Quality & Compliance
Ensure processes meet quality standards and regulatory requirements.
Support root cause analysis (RCA) and corrective/preventive actions (CAPA).
Work closely with quality teams to reduce defects and improve yields.
Equipment & Tooling
Specify, design, and procure manufacturing equipment and tooling.
Oversee installation, commissioning, and validation of new equipment.
Improve automation where applicable.
Safety & Ergonomics
Ensure compliance with safety standards and promote a strong safety culture.
Evaluate ergonomics and implement improvements to reduce risk of injury.
Required Qualifications
Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or engineering field.
5+ years of experience in a manufacturing environment
2+ years of Lean Manufacturing, Six Sigma, and continuous improvement tools.
2+ years of Experience with manufacturing processes such as assembly, brazing, sheet metal, and testing.
Preferred Qualifications
Proficiency in CAD software and Microsoft Office tools.
Strong problem-solving and analytical skills.
Experience in HVAC manufacturing or similar products.
Six Sigma Green Belt or higher certification.
Familiarity with ERP/MRP systems (e.g., SAP).
Experience with automation and robotics.
Knowledge of regulatory standards (UL, ISO, OSHA).
Key Competencies
Strong technical and mechanical aptitude
Effective communication and teamwork skills
Project management capability
Data-driven decision making
Adaptability in a fast-paced manufacturing environment
Work Environment
Manufacturing plant setting with exposure to production equipment and noise.
Frequent interaction with production floor personnel.
Ability to spend significant time walking, standing, and supporting operations.
Performance Metrics
Production efficiency (OEE)
Scrap and rework reduction
Downtime reduction
Cost savings initiatives
Safety incident reduction
On-time product launches
Job Number: 30209550
Community / Marketing Title: Manufacturing Engineer – HVAC
Location_formattedLocationLong: Georgia, US